Cardboard boxes are the greatest packing options among the several that are offered. They are great and secure product transporters when used alone. However, to increase their capacity for protection, you must enhance their design and structure. Aside from square cardboard boxes, other shapes work well for drawing attention. You might be wondering, “How can I make my cardboard box better?” 

All you have to do is implement a few modifications that will enable you to use these packaging boxes to your brand’s advantage. Personalized cardboard boxes offer you the ideal fusion of cost-effective branding opportunities, product safeguarding, as well as engaging presentations. In this blog, we will explore 6 secret techniques to improve cardboard boxes.

6 Secret Ways to Make Custom Boxes Better

No matter what kind of items you deal with, you can always count on these fantastic packaging solutions. Any product with any specifications can use them. To put it briefly, these should be made so that consumers may see their magic when they open cardboard packaging. They play a significant role in their exhilaration, which explains why. 

However, you must enhance the overall design in order to fully utilize them to your company’s advantage. It can be challenging for a novice packaging designer to first come up with better box designs. We have thus included some pointers to enhance the design of the cardboard packaging.

1. Accurately cut the cardboard boxes

Cutting is a crucial step in the design process, regardless of the size of the cardboard boxes you wish to create. If you’re wondering how to create the ideal cardboard box. Then, I have to add that accurate cutting is crucial. There are now cutting machines that are up to date thanks to technological improvements. 

On the other hand, cardboard boxes must occasionally be made on a modest scale. You must be aware of a few special methods to aid you in this endeavor. When you consider the use of scissors, it is among the most annoying techniques. Here are a few better choices:

• 1.1 X-Acto Knife: An efficient way to cut is with a decent box knife or an X-Acto knife. First, mark the area you wish to cut with a pencil, then score it with a knife. Making several passes is the most effective method. Unless the cardboard is gone through entirely, cut a little deeper each time. The method works best for detailed work and little cuts. Watch out for hand cramping if you choose larger chunks.

• 1.2 Hacksaw/Reciprocating Saws: If you wish to create thicker cardboard boxes for selling, such as double or triple layers, a saw works well. It is the most precise and quick method of cutting. Having a normal small hacksaw in your toolbox is also okay. When it comes to cardboard, any saw with reciprocating blades is adequate.

• 1.3 Laser Cutters: If you want to make delicate cutouts or intricate artwork on cardboard boxes, cutters are the perfect tool to employ. It can form about any pattern you can imagine. It is also more accurate and faster. Keeping the cardboard from catching fire is the only thing you need to watch out for. Therefore, you can use this procedure to cut cardboard boxes of any custom size.

• 1.4 Soldering iron: Although this technique is a little risky, individuals use it for enjoyment when cutting cardboard. Burn the cardboard with your soldering iron after heating it up. It is advised to use it outside, such as in a garage, as prolonged use may cause it to sound a fire alarm.

With these cutting techniques, you can include a variety of packaging cardboard box ideas to help you succeed in the cutthroat market environment.

2. Adhere to the instructions for adhering the cardboard boxes

Because cardboard is a stiff material, it is not advisable to use just any glue; instead, a specific kind of glue is needed. For years, people have used wood glue, rubber cement, or sticky adhesive. However, we’re going to provide you with some better choices now.

When it comes to adhering cardboard, hot glue is the best option. Hot glue adheres to nearly anything because it works so well. It works well for completing larger pieces and filling in gaps. However, when combined with paint, it produces a horrible look. If you apply a thick layer of glue and press the cardboard together if you want a good bond. 

Next, touch both edges with the glue gun tip. Hold off until the glue dries. Hot glue still dries considerably faster than other options. Cardboards may be made to last longer by strengthening weak joints. Elmer’s glue is the second choice.

It works well for adhering to tiny cardboard tubes. Although it doesn’t work for edge joints, it is also advised for painting. Lastly, because it dries much faster, a glue stick is a fantastic option if you wish to adhere cardboard to paper sheets. 

Custom cardboard box printing is becoming more and more popular these days. It creates countless chances to improve the company situation. Choose a glue that complements the design if you want white cardboard boxes to have a refined appearance.

3. Get Rid of Edge Fraying

When cutting cardboard, you could encounter some rough or jagged edges. To achieve a better finish, these must be removed because they are really unpleasant. Using 80-grit sandpaper is an easy way to get rid of them. Sand the rough edges the same way you would with wood. Your product will be much better because the edges will soften nicely. 

There are also several sanding equipment and methods available. You can look them up online and try them out. Cardboard shipping boxes are widely used. Eliminating ragged edges makes handling easier and prevents damage while being transported.

4. Create Fitting Packaging

This is the key to creating flawless cardboard boxes. Make a suitable package first. For all custom providers, it is their top priority. Whether you’re making a product box, mailbox, or corrugated packaging, you should never leave any blank spots. The secret to success is creating personalized cardboard boxes that are the ideal size. 

A box may get dented if there is a space left. Thus, a tight fit is crucial. If not, you will need to fill the box with more packing material. It turns out to be more expensive and less sustainable. Customers examine the bundle to make various analyses. They favor lightboxes and custom fits.

Additionally, while constructing custom cardboard boxes, give half to one inch margins if the contents are fragile. Make use of sustainable packing materials to fill the empty area, such as inflatable air cushions or shreds of paper. Making a cardboard box with a handle makes handling easier and lowers the possibility of an unintentional fall. 

Additionally, bespoke cardboard box coverings can be a useful addition for improved security and style. For the best protection of products and accessories during transportation, use a cardboard box with partitions. To do this, you must think about the kinds of cardboard box dividers that will work best for your needs.

5. Increase the Compressive Strength

How can cardboard boxes be strengthened? This is an extremely important factor. Therefore, improving the compression strength of cardboard boxes is the greatest approach to make them more durable. The horizontal edges that strengthen its compression are punctured and the vertical edges of the cardboard box undergo chemical treatment. 

Cardboard’s durability is greatly increased by this combination of chemical and mechanical treatment. Packages do not sustain any damage after being reinforced using this special approach or methodology. Packaging with a higher compressive strength may readily withstand physical stresses, regardless of the load applications or pressures. Because of this, the structure does not deteriorate, allowing you to retain the contents safe and sound.

6. Properly Seal It: Make sure to properly seal it

Proper sealing of cardboard boxes is essential for robust crafting. The greatest strategy to lower the possibility of cardboard boxes opening while being transported is to practice the sealing method. All packages, particularly the heavier ones, must be sealed. For this, several paper and plastic tapes are available. 

That brown tape may be familiar to you. All kinds of boxes can use it, however brown cardboard boxes work best. For a translucent cardboard box, use transparent tape. But you can print anything you want on it, including images, logos, and colors. These days, tapes bearing the brand’s emblem or pictures of cardboard boxes are popular. Use plastic or steel strapping for bulky shipments.

If you are shipping two cardboard boxes to the same location, you can seal them together. It eliminates the possibility of misplacing. When sorting boxes with comparable things, even this method works well.

Where to Purchase Cardboard Boxes?

The greatest choice if you want to purchase cardboard boxes is to think about buying them in bulk. When it comes to creating cardboard boxes that can captivate the senses, Print Monkey is an expert. To match our clients’ expectations, our highly talented graphic teams and designers work around the clock to provide excellent packaging. 

Purchasing in bulk has several advantages for you. We never skimp on quality. Second, we make every effort to deliver as quickly as we can. Third, we provide free worldwide shipping. Finally, you won’t be able to find the lowest prices we provide elsewhere.

Final Thoughts

Cardboard boxes are excellent packaging options that offer a number of advantages to different firms. A variety of methods can enhance the usability and aesthetic appeal. Enhancing these elements is essential to building brand recognition. For a non-professional, designing could appear like a challenging task. All of the aforementioned strategies, however, are sufficient to advance and strengthen the influence of these packages on your company’s success.